EMSEF-R & EMSEF-C Models
The SGM Induction Sensor Separator is a high-precision belt separator designed to detect and recover non-ferrous metals that do not respond effectively to Eddy Current Separators (ECS). These metals typically represent 2% to 5% of ECS waste and fall into two main categories:
- Zurik: primarily stainless steel
- Copper Wires: both insulated and bare copper
By integrating state-of-the-art induction sensor technology, the SGM sensor separator ensures superior metal recovery, optimizing recycling efficiency and reducing material loss.
How the induction sensor separator works
- Metal Detection: The system uses high-resolution inductive sensors placed beneath the belt to detect the presence of metals as they pass through the electromagnetic field.
- Automated Sorting Process: Once a metal is identified, the information is sent to a control unit, which triggers pneumatic rejector valves mounted at the belt’s discharge point.
- Precision Separation: The top or bottom-blowing air jet system expels metal particles downward, ensuring a clean and efficient sorting trajectory.
This method is particularly effective for insulated copper wires and irregularly shaped stainless steel pieces, which require a wider air spectrum and optimized rejection force for accurate separation.
Customizable options
- Belt Cleaning Brush System: Maintains belt hygiene and performance.
- Vibrating Feeder: Ensures even material distribution for consistent sorting efficiency.
Key features & benefits
- Recovers residual metals left in ECS waste, increasing overall efficiency.
- Operators can select different metal separation modes (All Metals, Stainless Steel, Copper Wires) with high, medium, and low sensor sensitivity settings.
- Modular & Scalable Design – Multiple EMS separators can be connected in a cascade installation, maintaining the same working level for continuous operation.
- Real-time monitoring ensures optimal feeding, distribution, and sorting accuracy.
- User-Friendly Interface – 12” touch-screen control panel provides intuitive operation and system management.
- Rugged Industrial Construction – Laser-cut frame ensures maximum stability and precision assembly.
Available models & technical specifications
- EMSEF-R – Designed for fine, mid and large sized fractions (15 – 130 mm / 3/5” – 5”) – Top blowing air jet system
- EMSEF-C – Designed for fine, mid and large sized fractions (15 – 130 mm / 3/5” – 5”) – A bottom blowing air jet system
Typical applications
- Auto Shredder Residue (ASR) processing: recovers valuable metals left in ECS waste.
- Municipal Solid Waste Incinerator Ash (IBA) recycling: extracts residual stainless steel and copper wires.
- Wood Waste Recycling: recovers metal contaminants from processed wood materials.
- Copper Wire Separation: effectively sorts both bare and insulated copper wires.
- Zurik Processing: enhances stainless steel recovery from mixed scrap.
