PLP Model

US Patent: US7564333 B2

The SGM PLP (Pulley Magnet Separator) is a powerful and versatile magnetic separator designed to extract raw iron and fine ferrous particles from materials transported on a conveyor belt.
Unlike overhead suspension magnets that attract ferrous material from a distance, the PLP head pulley operates in direct contact with the conveyor belt, ensuring consistent and efficient ferrous removal. This 360-degree magnetic coverage enables optimal separation, with non-magnetic material following its natural ballistic trajectory while ferrous particles are securely held and discharged into a dedicated collection area.

Why Choose the SGM PLP?

  • Superior iron recovery from a wide range of waste and scrap materials
  • Uniform magnetic field across the entire pulley surface for consistent performance
  • Versatile configurations with different diameters and widths to suit various applications
  • Robust and wear-resistant design for long-term durability
  • Easy installation for seamless integration into existing systems

How It Works:

  • Positioned at the head of the conveyor belt, the PLP magnetic pulley attracts ferrous materials, retaining them on its surface until they are released into a dedicated collection hopper. Meanwhile, non-ferrous materials follow their natural trajectory and are discarded into a separate container.
  • This system is highly adaptable, as the PLP pulley can be integrated into various machinery to enhance ferrous separation efficiency. Thanks to its sturdy construction and high-strength magnetic field, it ensures consistent performance even in demanding environments.
PLP Model

Custom Magnetic Circuit Designs

SGM Magnetics offers three specialized magnetic circuits, each optimized for different depth loads:

High Gradient (HG)

  • Made with ferrite permanent magnet blocks
  • Ideal for materials with a load depth of up to 150 mm (6 inches)

Very High Gradient (VHG)

  • Patented combination of neodymium and ferrite permanent magnets
  • Provides strong magnetic attraction
  • Suitable for load depths up to 80 mm (3 inches)

Ultra High Gradient (UHG)

  • Constructed with pure neodymium permanent magnets
  • Supports load depths up to 40 mm (1.5 inches)
  • Delivers exceptional separation strength for fine ferrous particles

Each model ensures 360-degree adhesion across the pulley’s outer surface, maximizing efficiency in ferrous extraction. The right choice of pulley model depends on factors such as:

  • Material composition
  • Minimum and maximum scrap size
  • Solid waste characteristics
  • Conveyor belt speed

Processed materials

The SGM PLP Pulley Magnet Separator is widely used in various industrial sectors for the recovery and removal of ferrous metals, including:

  • Coal
  • Automotive Shredder Residue (ASR)
  • Ash from MSW incinerator (IBA)
  • Electronic scrap (WEEE)
  • Scrap
  • Municipal solid waste
  • Scrap glass
  • Refining of aluminum scrap
PLP Model
PLP Model

All separation applications

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